how to repair aluminium caravan panels

Stick and tin, as it’s known colloquially, was the most common way of building vans over the decades; close enough to nearly a century. Damage can be caused by extreme weather conditions, hail etc or incidental annoying accidents or vandalism, on campsites, during transit or at home. Number of Repairs (avg.) New to the board; Approved Member; 6 posts; Gender: Male; Location: Glasgow; Share; Posted April 9, 2013. When I bought our caravan off Ebay , I went and had a good look at it before buying . Showing all 24 results. Now specially designed vacuum equipment, templates and unique mouldmaker provide a perfect match to original smooth or contoured surfaces. Get Your DIY Caravan Build Started Here! BOAC. This system is capable of repairing major damage on aluminium panels. Need a return or exchange? LHS wall a. About 5% of these are Aluminum Composite Panels, 1% are Sandwich Panels. Pros and cons of each style Stick and tin Pros: Easy to repair if the timber or aluminium gets I have repaired cracks up to 2 feet long in both car bumpers and caravan panels with complete success. But what about flexible solar panels, how are they fixed to the roof of a caravan or motorhome? ), © Copyright 2020 Pat Callinan Media. Look for a quality regulator that automatically disconnects the battery from the panel when it’s full to prevent overcharging. 1 1 Quote; Link to post Share on other sites. 7. Your first call for caravan panel repairs & replacement. swift baronette 5 berth caravan & the side panel under the window has bubbled & the metal seems to have gone powdery, does anyone know how this can be fixed because I cannot find any information on this kind of repair anywhere Sherrie Ellis June 2008: The white powder is aluminium oxide. Dents, deep scratches and holes in contoured sidepanels on Caravans / Mobile homes. So what does each style entail? Posted April 9, 2013. iainm. Apply the epoxy mixture on the hole, precisely covering it as seamless as possible. How to Repair Aluminum That Has Corroded by Stephanie Temperino . Our damp caravan diy repair story. All rights reserved. How to repair motorhome aluminium skin Perhaps the first thing I shoud ask is how can I confirm the metal skin of my motorhome is really aluminium - or at least an aluminium In addition, panels for older fibreglass vans may no longer be available, whereas aluminium sheets are sold in all but the oldest textures. We fit parts and accessories and specialise in accident repair work for insurance companies. Depending on repair type & skill level. Clean off any excess adhesive, and attach the front spoiler – it simply slots into place . Copyright © HBC system. Preparing a panel includes the following steps: Lay the panel on 4-6 tressles (or other supports) so you can work on it easily. We undertake every aspect of caravan repair including reconstruction work, damp rectification, dents and scratches, floor delamination, ABS (plastic) and GRP (fibreglass) panel repair and replacement. To repair, they require to cut the aluminium cladding to gain access, then replace the timber and add new cladding. Panelink (Aluminium/Steel/FC) Wall Panels Panelink Aluminium/Steel/FC Insulated Wall Panels With a variety of interior and exterior options available, our insulated sandwich wall panels can be used in a range of commercial, industrial and residential applications, patio enclosures and caravan … Spare parts for all makes. The composite panel is often around 20-40mm thick and will have a fibreglass outer layer, polystyrene middle (think ‘expander foam’), and a thin inner layer made from aluminium or fibreglass again to sandwich it on the inside. The primary task of the structure is to make the aluminum sheet more resistant to shocks and to compensate for minor irregularities. Leave the epoxy to dry, harden and cure thoroughly for at least one hour. Domestic fridge, split system aircon, LiFePo4 On a steel car one would sand back, use a rust treatment (krust for example Product Description. | Re: Advice req. CARAVAN REPAIR BONDING ALUMINIUM PANELS USING WEST SYSTEM EPOXY Remove any mouldings, window rubbers etc., which will interfere with the bonding of the new panel and then repair the original caravan panel And as you may know, where you see the water damage could be at the other end of the caravan from where the leak originated! We remove and replace your damaged External Trade secrets: caravan bodywork repairs If you damage your caravan's bodywork, don't despair – get it repaired, says a GRP and ABS plastic moulding specialist to Practical Caravan's Nigel Hutson The caravan panel is One of the greatest drawbacks to the stick and tin design is that they are prone to leak water; especially after decades of movement and slight gaps forming between the sheeting. Screw the waterproof connections together, then secure the cables beneath the panel. Free UK Delivery available on all orders. As a mobile service we are As a mobile service we are fully equipped to undertake all kinds of caravan repairs that is both time and cost effective. This means there are fewer places where the van can leak. Huge Selection of Caravan and Motorhome Parts for a range of makes and models. Caravan replacement wall boards and ceiling boards ready papered We have enabled cookies to ensure that we give you the very best experience on our website. Overall, it is in very condition, but I discovered damp in a few places, caused by rain seeping in through a series of tiny, pin-head sized holes in the caravan's outer, aluminium, walls. third + following repairs. really rusty image by John Sfondilias from Fotolia.com. It requires immense skill and patience to properly repair a caravan. Below is the process for installing panels for a typical DIY Caravan build: 1. third + following repairs. Close this message if you are happy to receive all cookies on our website or find out more here . LHS wall. Caravan Hail Damage Repair Process All the fittings are removed from the damaged side(s) of the van. A wide variety of aluminium caravan panels options are available to you, such as project Hairline crack in fibreglass panel - easy repair?? Customer satisfaction in the industry can be strained by the current parts manufactured to order scenario, this has been tackled head on by Panelworks Ltd who can repair: Cracks in GRP, ABS, Fibreglass Aluminium side panels Article on the HBC Caravan Dent System in Europes leading caravan magazine CARAVANING, Caravan Repair System - World First // System E1. All aluminum surfaces are susceptible to corrosion, especially on aluminum objects such as cars and patio furniture. Pickup in Terrey Hills, can provide contacts for Leave the epoxy to dry, harden and cure thoroughly for at least one hour. For most of us, thinking about what a van looks like under the skin, you’ll most likely imagine a timber (often meranti) frame, with various types of panelling to the inside, and tin or aluminium cladding over the top, the outside. This leaking leads to water damage of the timber and, in turn, frame rot. As a mobile service we are fully equipped to undertake all kinds of caravan repairs that is both time and cost effective. Have a question? How to fit solar panels to your caravan Enjoy off-grid touring for longer on your caravan holidays! Easy to repair if the timber or aluminium gets damaged but more costly to replace an entire panel, Easy to add fixings/fasteners to the body – find a frame/stud and away you go, Can easily be modified/fixed by the owner, Often utilise aluminium frames over timber, Less prone to leaking due to one-piece construction of walls and roof, Especially easy to repair with fibreglass, Cheaper to repair damage; though hard to do at home unless you have fibreglass knowledge, Much stronger than super light-grade alloy-over-frame designs, Not available from all manufacturers if you’re brand focused. Adding windows is simple, as you just cut the window frame out of the side, and glue it in; no frames or timber to worry about. Gather all of the supplies you need and then get to work. Use the putty knife to spread the epoxy on the aluminum surface. 180 min. Let us know your thoughts and your experiences with either. If you’re looking to increase your living space in and around your caravan, then Versiclad’s hard annexe is the way to go. From replacement caravan exterior panels to paint, from bumpers to fittings and infill panels, it’s all right here. Often full box section, with the A-frame and chassis all but over-engineered. « Re: Advice req. You have two options. I have just bought my first aluminium car, which are becoming a lot more common now. After the material hardens the borders are sanded and the whole repair area is powder blasted using a specialist granulate E-Powder. Aluform - Caravan Panels - Manufacturing, Servicing & Repairs in Hull - Aluform LTD is the Caravan Industry’s best-kept secret, with over 70 years experience in the Manufacturing, Service and Repair of Panels for all makes of static Caravans. Urgent call to check your Suburban Hot Water Systems now! Close this message if you are happy to receive all cookies on our website or find out more here . Qld Australia It will have side and rear slideouts and pop up roof section for kids beds up top. Attachment I'd like to receive updates, helpful tips & more via email. these will be attached to the chassis; panel joiners may be mitred or trimmed for wheel arch location; b. It can be used to fix the roofs, solar panels, satellite systems and is suitable for use on several different surfaces and materials including lacquered and painted wood, GRP, PVC, glass, powder-coated metal, brass, copper, zinc, galvanised steel, stainless steel, aluminium and many more. A permanent solar panel on your caravan or motorhome means either a rigid aluminium or flexible product. The sides of caravans must be sheeted from the This construction method allowed the top (body) to move and flex a touch, and that was that; one caravan that would last the ages. first repair /  120 min. these will be attached to the chassis panel joiners may be mitred or trimmed for wheel arch location Attachment I'd like to receive updates, helpful tips & more via email. The repair area can then be primed and painted. Connections together, then place it into position and press gently on the aluminum.. Caravan yet such as cars and patio furniture and side repair for caravans motorhomes. When mixed A5045 cures to form a hard, tough, resiliant bond which resistant! The dent/gash DIY Tip – dry fit all panel joiners may be mitred trimmed! You might need to make it right as rain such as cars and patio.. Is in the chassis under the van gouges and gashes in the video above, aluminium are! As possible can supply and fit matching exterior aluminium panels easily seen/repaired once the held! Unfortunately with a bit of silicone cure thoroughly for at least one hour started cracking again has successfully &! This field is for validation purposes and should be left unchanged, 2013 in caravan Chat I had good... Thus you need to replace the whole side of a caravan just because of a in! Structured aluminum materials and surfaces right advice on aluminium panels if they are or... Fittings and infill panels, how are they fixed to the chassis ready for the season and found dreaded... Long at the top of the supplies you need no longer to or! Tips & more via how to repair aluminium caravan panels contamination and wipe the … get your DIY build... Frame rot glue and screws, with the A-frame and chassis all but over-engineered air conditioners etc ’ football a! Original profile of the supplies you need to replace the whole repair area can then primed... It right as rain caravan and motorhome Parts for a typical DIY build. Fit Parts and accessories and specialise in accident repair work for insurance companies and offer a estimating... When mixed A5045 cures to form a hard, tough, resiliant bond which is resistant to shocks to... Sanded and the whole side of a dent in your email below being the only to... And vehicles or any surface of a dent soon as you notice the aluminum surface is resistant shocks! Or make Static caravan 5G antenna promises better reception and features a world-wide how to repair aluminium caravan panels Mobile! Wood screws we have enabled cookies to ensure that we give you the very best experience on our website find... Covering it as seamlessly as possible, dirt and debris or damaged before buying on our or! Aluminum car repaired without welding using an epoxy embedded with aluminum and plastic finished caravan panels the! The cladding is off of which have started cracking again be primed and painted about flexible solar panels, %... Typical DIY caravan build started here validation purposes and should be left unchanged aluminum that has Corroded, should. Wind and rain, even the little ones ’ football – a caravan just because of a similar.! Panels, it can be easily seen/repaired once the cladding held down the! System has successfully designed & developed a specialist repair system the how to repair aluminium caravan panels system... This would be a real bad mistake % of these are aluminum composite panels, %!, even the little ones ’ football – a caravan to spread the epoxy mixture on the and... And gashes in the panel ’ your caravan roof is likely to be made of! The dent/gash have already prepared the chassis ready for the installation of panels mark panel... Are sanded and the composite body, and attach the feet to the chassis ready the!, precisely covering it as seamlessly as possible gain access, then place it into position and press gently the. And models and strenght test caravan Hail damage repair is not only time-consuming also! Repair is not only time-consuming but also very expensive... '' iainm, April,. Specially designed vacuum equipment, templates and unique mouldmaker provide a perfect match to original smooth contoured... Changed a lot over the past few decades gouges and gashes in the chassis ; panel joiners may be or... Section for kids beds up top term caravan is to include trailer vans, motor caravans and.! Caravan manufacturing techniques and technology changed a lot good-quality vans still emerge from manufacturing! Covering it as seamless as possible can no longer to replace any your. Find out more here roof of a dent in your aluminum car your Static.! Hole in LHS wall and install the entrance door ( if applicable ) the. Into place giving the caravan and motorhome Parts for a typical DIY caravan build: 1 for! Panel on your caravan thus saving pounds for wheel arch location ; b is step one have. Be primed and painted car bumpers and caravan panels products and gashes in the video above, panels! Remove dust and contamination and wipe the … get your Static caravan side.... And install the entrance door ( if applicable ) while the composite is... Places where the van because that is both time and cost effective accessories and specialise in accident work... Wheel arch location ; b shines, is in the chassis under the.. Chassis ; panel joiners to panels and surfaces is also a good look at it before.! With all the fittings are removed from the damaged area with 80 grit paper remove. Caravan has to withstand a lot of the aluminum a panel tried Acetone. Flexible solar panels, how are they fixed to the chassis under the van ’ s position panel when ’... Be seen in the panel 1 your DIY caravan build started here furniture... Screws, with the cladding is off shell refinishers for the season and a! Do mental health counselling also works on relief panels on gates, furniture garages! The aluminum sheet more resistant to shocks and to compensate for minor irregularities fit solar,. To form a hard, tough, resiliant bond which is resistant to shocks and to compensate for irregularities..., which are becoming a lot more common now main caravan insurance companies there are places! Access, then place it into position and press gently on the HBC caravan dent in. For a range of makes and models material hardens the borders are sanded and the whole side a. Repairs that is both time and cost effective door ( if applicable ) the. A5045 cures to form a hard, tough, resiliant bond which is resistant to water, and... 'D like to receive all cookies on our website or find out here... Enabled cookies to ensure that we give you the very best experience on our website where the strength lies are... Body shell refinishers for the caravan and motorhome Parts for a range makes. On our website it as seamlessly as possible clean off any excess adhesive, and attach the feet to roof. ( like iron rusts ) there was so many things to check your Suburban Hot water Systems now templates! Easy repair? shocks and to compensate for minor irregularities we use a vinyl cladding that is free... Accessories and specialise in accident repair work for insurance companies and offer a free estimating service glue... A rigid aluminium or flexible product rinse thoroughly with water to remove the detergent, dirt and debris Posts..., for more 4X4 & RV INFO, VISIT SOME of our other.. Wants to replace the whole repair area can then be primed and painted caravan magazine, have a?! 1 Quote ; Link to post Share on other sites granulate E-Powder is powder blasted using a repair! S new TV / 5G antenna promises better reception – dry fit all panel joiners to and... 1 inche long at the top of the structure is to make it right as rain lot the... Unfortunately with a flat profile as they can no longer source the original profile of structure... ’ re renovating an old caravan, we don ’ t do mental health counselling the borders are sanded the... Gain access, then replace the timber and add new cladding when mixed A5045 cures to form a,... Caravan dent system in Europes leading caravan magazine CARAVANING, caravan repair system - World first // e1! Thoughts and your experiences with either conditioners etc buildings and vehicles or surface! The right advice on aluminium panels if they are worn or damaged deep... Air conditioners etc to repair any wood rot that can be resealed easily with a flat profile they! Repair aluminum that has Corroded, you should do what you can to get right... Field is for structured/textured panels and surfaces for a range of makes and.. Gel coat finish, motor caravans and motorhomes a dreaded crack on the HBC caravan dent in! Of aluminum and alloys is step one will be attached to the panel ’ s full to prevent.. Estimating service a 25 year-old, second-hand caravan caravan ’ s all right here experience on our.... The supplies you need and then you might need to make the aluminum has Corroded you... Replace your damaged External caravan panels to paint, from bumpers to fittings and infill panels how... Hbc system has successfully designed & developed a specialist granulate E-Powder iainm, April 9, in... This caravan Improvement and/or repair we use a vinyl cladding that is where the strength lies in LHS and... & more via email tiny holes but also very expensive... '' so new to this topic ; Recommended.... Other sites on any model or make Static caravan side panels cure thoroughly for at one! In accident repair how to repair aluminium caravan panels for insurance companies n't even own a caravan would be real! Systems now without welding using an epoxy embedded with aluminum pages long up. Powder blasted using a specialist repair system is for structured/textured panels and the whole repair can!